AUTOMATION ENGINEERED AROUND THE APPLICATION
ASHWAA Engineering designs, builds and integrates industrial automation systems around the complete production requirement — from concept engineering and controls to fabrication, robotic integration, testing and commissioning.
THE RIGHT AUTOMATION STARTS BEFORE THE EQUIPMENT IS SELECTED
Cycle time, part variation, process sequence, machine interfaces, operator interaction, quality requirements, safety, maintenance and future production needs all influence the final automation architecture. ASHWAA evaluates the complete application before defining the system concept.
CORE SOLUTIONS
Robotic Automation
Robot cells engineered around payload, reach, cycle time, process requirements, tooling, safety and production interfaces.
Assembly Automation
Semi-automatic and fully automatic systems for part feeding, assembly, fastening, inspection, testing and traceability.
Machine Tending
Automated loading, unloading and inter-machine transfer for CNCs, VMCs, presses and other production equipment.
Material Handling & ASRS
Automated movement, storage, retrieval, palletising, transfer and production-line material flow.
Machine Vision & Inspection
Vision systems for presence, orientation, dimensional verification, defect detection, OCR, identification and process control.
Special Purpose Machines
Application-specific machines engineered around unique manufacturing, assembly, testing and process requirements.
CONVEYOR SYSTEMS BUILT FOR YOUR PROCESS
From simple part transfer to multi-level accumulation conveyors, ASHWAA designs and fabricates conveyor systems in-house. Every frame, drive, and control is engineered to the specific load, speed, and layout requirements of your line.
- Roller, belt, and chain conveyors
- Accumulation and indexing systems
- Incline and decline transfer
- Integration with ASRS and gantry systems
- Custom frame fabrication in-house
EOAT ENGINEERED FOR THE PART
The gripper is where the robot meets the part. ASHWAA designs and fabricates custom end-of-arm tooling in-house — magnetic grippers, synchronous jaw grippers, vacuum EOAT, and multi-function tools for complex pick-and-place operations.
Magnetic Sheet Grippers
Engineered for sheet metal handling — consistent grip across full size range, fast cycle, no marking.
Synchronous Jaw Grippers
Precision jaw tooling for engine blocks, cylinder heads, and machined components — adaptive clamping for variant handling.
Gantry & Multi-Function EOAT
Custom gantry end-of-arm tools for ASRS and large-part handling — designed for high cycle count and minimal maintenance.
FROM SINGLE STATION TO FULL LINE
ASHWAA designs and integrates assembly automation from a single SPM station to complete multi-station lines — robotic, cobotic, and semi-automated configurations. Every system is engineered for the cycle time, OEE, and traceability requirements of your process.
- Robotic and cobotic assembly cells
- Special purpose machines (SPM)
- Rotary indexer and linear transfer systems
- Press-fit with force-displacement monitoring
- In-line gauging and vision inspection
- Full traceability and MES integration
TOOLING, FIXTURES & TEST EQUIPMENT
Precision tooling and test equipment designed and fabricated in-house — body fixtures, check gauges, inspection fixtures, and end-of-line test rigs. Every tool is engineered to the part geometry and tolerance requirements of your process.
Tooling & Fixtures
Body fixtures, multi-clamp fixtures, check gauges, and inspection fixtures — designed to automotive and aerospace tolerances. CNC machined aluminium and steel construction with modular clamping arrangements.
- Body and welding fixtures
- Multi-clamp modular fixtures
- Check gauges and inspection fixtures
- CMM-verified dimensional accuracy
- Automotive IATF 16949 compliant
Test Equipment
End-of-line and in-process test equipment — leak test stations, hipot testers, acoustic measurement rigs, drivetrain test benches, and multi-station test machines. All with full data logging and traceability.
- Leak test stations (pressure decay, flow)
- Hipot and electrical safety testers
- Acoustic and vibration measurement
- Drivetrain and powertrain test rigs
- Multi-station test machines with traceability
THE TECHNOLOGY BEHIND EVERY SYSTEM
ASHWAA integrates best-in-class hardware and software platforms — selected for reliability, serviceability, and long-term support on the Indian shop floor.
Software & Controls
PLC · SCADA · HMI
Full-stack controls capability — from PLC programming and SCADA configuration to custom HMI development. Platform-agnostic: we work with the hardware already on your floor.
Robotics Platforms
Industrial · Collaborative · Gantry
Integration expertise across all major robot brands — from high-payload welding robots to precision cobots and custom-built gantry systems for ASRS and large-part handling.
Engineering & Design Tools
CAD · Simulation · Electrical
Complete in-house design capability — 3D mechanical design, robot simulation for cycle time and reach validation, and full electrical panel design before a single component is ordered.
Vision & Sensing
Inspection · Guidance · Measurement
Machine vision for presence/absence, dimensional gauging, barcode reading, and robot guidance. Sensor integration for force/torque, proximity, laser displacement, and leak detection.
Communication & Connectivity
Industrial Networks · MES · IIoT
Industrial network design and MES integration — connecting machines, robots, and test stations into a single traceable data layer. IIoT-ready architecture for remote monitoring and OEE dashboards.
Safety & Compliance
Risk Assessment · Guarding · Certification
Safety-by-design from the first concept review — risk assessment, safety PLC integration, light curtains, area scanners, and full CE/IS documentation. Safety requirements are engineered, documented and validated against the standards applicable to each system and installation.
HOW WE DELIVER YOUR PROJECT
A structured engineering process from first conversation to long-term support.
Automation Consulting
We begin with your process — understanding the challenge, constraints, cycle time requirements and quality targets before any solution is proposed.
Concept Engineering
Our engineers develop solution concepts, evaluate alternatives and produce a concept report covering system layout, cycle-time analysis, technical assumptions and a preliminary implementation scope.
Mechanical Design
Detailed 3D mechanical design using SolidWorks — structures, mechanisms, tooling, guarding and all fabricated components.
Electrical & Controls Design
Panel schematics, component selection, PLC architecture, safety circuit design and network topology — all engineered before fabrication begins.
Fabrication & Panel Build
In-house fabrication of structural frames, machined components and electrical panels. Full control over quality and schedule.
PLC & Robot Programming
Software development, robot path programming, HMI development and system integration — all done by our own engineers.
Factory Acceptance Test
Full FAT at our facility with your team present. System runs to agreed acceptance criteria before it leaves our workshop.
Installation & Commissioning
Site installation, mechanical and electrical commissioning, integration with your production systems and operator training.
Site Acceptance Test
SAT against agreed KPIs — cycle time, availability, quality rate and OEE targets — signed off with your production team.
Lifecycle Support
Ongoing technical support, preventive maintenance, spare parts management, software updates and system modifications as your process evolves.
WHY ASHWAA ENGINEERING
Single-Source Accountability
One team. One contract. Full accountability from concept through commissioning — no finger-pointing between mechanical, electrical and software contractors.
In-House Fabrication
We design and build in-house. No outsourced fabrication surprises. Direct control over quality, schedule and build execution.
Process-First Engineering
We start with your manufacturing process, not with a product catalogue. Solutions are engineered for your specific requirements.
Platform Independent
We specify the right robot, PLC and vision platform for your application — not the one we happen to be a reseller for.
Proven Delivery
300+ projects delivered across automotive, aerospace, medical and general manufacturing since 2020.
Lifecycle Partnership
We remain your engineering partner after commissioning — supporting, modifying and upgrading your systems as your production needs evolve.
HAVE A PROCESS YOU THINK SHOULD BE AUTOMATED?
Talk to our engineering team. We'll assess your process and tell you honestly what automation can and cannot achieve.