MACHINE VISION
Inline inspection, dimensional gauging, barcode reading and vision-guided robotics — integrated into assembly lines, robot cells and test stations.
ASHWAA integrates machine vision systems for presence and absence detection, dimensional gauging, surface inspection, barcode and DataMatrix reading, and vision-guided robot guidance. Vision is integrated directly into the production line — not added as an afterthought — with full traceability data output and SPC connectivity.
CAPABILITIES
Presence & Absence Detection
High-speed vision inspection for part presence, orientation, assembly completeness and feature verification. 100% inline inspection without adding cycle time.
- Part presence and orientation verification
- Assembly completeness checks
- Colour and feature identification
- NG part detection and divert
- High-speed inspection at production rate
Dimensional Gauging
Non-contact dimensional measurement for critical features — hole diameter, edge position, gap and flush, and profile measurement. SPC data output for process control.
- Hole diameter and position measurement
- Edge, gap and flush measurement
- Profile and contour inspection
- SPC data output and trend monitoring
- Pass/fail with dimensional data logging
Barcode & DataMatrix Reading
Inline barcode, QR code and DataMatrix reading for part traceability, routing and MES integration. Reliable reading on curved, reflective and low-contrast surfaces.
- 1D barcode and 2D DataMatrix reading
- QR code and OCR character reading
- Curved and reflective surface reading
- MES and SAP traceability integration
- Part routing and divert control
Vision-Guided Robotics
Camera-guided robot pick-and-place for random part orientation, bin picking and flexible assembly. Eliminates the need for precision fixturing on incoming parts.
- Random orientation pick-and-place
- Structured light and 3D bin picking
- Flexible assembly without precision fixtures
- Robot path correction from vision data
- Integration with FANUC, ABB, KUKA, UR
Surface Inspection
Automated surface defect detection for scratches, dents, porosity, weld spatter and coating defects. Structured lighting and high-resolution imaging for reliable defect classification.
- Scratch, dent and surface defect detection
- Weld bead quality inspection
- Coating and paint defect detection
- Porosity and void detection in castings
- Defect classification and reporting
Vision System Integration
End-to-end vision system integration — camera selection, lighting design, software configuration and PLC/robot interface. Platform-agnostic across Cognex, Keyence and custom systems.
- Cognex In-Sight and VisionPro integration
- Keyence CV Series integration
- Custom OpenCV and Python vision systems
- PLC and robot communication interfaces
- Lighting design and enclosure engineering
WHERE WE APPLY THIS
ENGINEERED TO STANDARD
- IATF 16949 — Automotive quality management
- ISO 13485 — Medical device quality management
- AS9100 — Aerospace quality management
- EHEDG — Food industry hygiene standards
- IEC 62061 / ISO 13849 — Safety function design
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RELATED CAPABILITIES
READY TO DISCUSS YOUR PROJECT?
Share your requirements and we will produce a concept report covering system layout, cycle-time analysis, technical assumptions and a preliminary implementation scope.