ASSEMBLY AUTOMATION
From a single SPM station to a complete multi-station line — robotic, cobotic and semi-automated configurations engineered for your cycle time, OEE and traceability requirements.
ASHWAA designs and integrates assembly automation across the full spectrum — from a single special-purpose machine to complete multi-station transfer lines. Every system is engineered to the specific cycle time, quality and traceability requirements of the process, with in-house mechanical design, controls and commissioning under one contract.
CAPABILITIES
Special Purpose Machines (SPM)
Custom-built SPMs for pressing, staking, crimping, dispensing, torque fastening and other assembly operations. Designed to the part geometry and process requirements of your application.
- Press-fit with force-displacement monitoring
- Torque fastening with angle and torque verification
- Adhesive and sealant dispensing stations
- Crimping and staking machines
- Leak test and functional test integration
Robotic Assembly Cells
Industrial robot cells for pick-and-place, part insertion, fastening and sub-assembly. High-speed, high-repeatability configurations for volume production.
- Pick-and-place and part insertion
- Robotic fastening and torque application
- Vision-guided part location
- Multi-robot synchronised assembly
- Integrated part presence and quality checks
Cobotic Assembly
Collaborative robot cells for mixed manual-automated assembly. Human-robot collaboration designed to ISO/TS 15066 — safe, flexible and easy to reprogram for variant handling.
- Universal Robots UR series integration
- Force-limited collaborative operation
- ISO/TS 15066 risk assessment and validation
- Quick-change tooling for variant handling
- Operator interface and guided assembly
Rotary Indexer & Transfer Systems
Rotary indexing tables and linear transfer systems for multi-station assembly. Synchronised transfer with station interlocking and full traceability.
- Cam-driven and servo rotary indexers
- Linear pallet transfer systems
- Station interlocking and error-proofing
- Barcode and RFID part tracking
- MES and SAP integration
In-Line Gauging & Inspection
Integrated dimensional gauging and vision inspection within the assembly line. 100% in-process inspection without adding cycle time.
- Vision-based presence and orientation checks
- Dimensional gauging with SPC data output
- Barcode and DataMatrix reading
- NG part divert and quarantine
- Full traceability data logging
MES & Traceability Integration
End-to-end traceability from component scan to finished assembly. MES integration for production scheduling, quality data and OEE reporting.
- Component and assembly barcode scanning
- Process parameter logging per unit
- MES / SAP production order integration
- OEE and downtime reporting dashboards
- Quality data export for SPC analysis
WHERE WE APPLY THIS
ENGINEERED TO STANDARD
- IATF 16949 — Automotive quality management
- ISO/TS 15066 — Collaborative robot safety
- ISO 10218-1/2 — Robot safety requirements
- IEC 62061 / ISO 13849 — Safety function design
- ISO 13485 — Medical device quality management
- CE marking documentation
Explore More
RELATED CAPABILITIES
READY TO DISCUSS YOUR PROJECT?
Share your requirements and we will produce a concept report covering system layout, cycle-time analysis, technical assumptions and a preliminary implementation scope.